Stage 1

Stage 1 in detail:

• Differential case: dip cleaning
• Priming and painting of differential case
• Replacement of all bearings, oil seals and washers on both ends
• Installation of a new differential shaft (planet gears)
• Replacement of crown wheel and bevel gear (3.07:1 or 2.88:1)
• New differential case seal
• Fine adjustment – crown wheel and pinion, axial adjustment (contact pattern)
• By request: overhaul of differential lock (extra charge)

Stage 2

Stage 2 in detail:

• Stage 1 plus:
• Overhaul of drive shafts
• Replacement of all universal joints and safety tab washers
• Installation of new wheel bearings inside/outside); oil seals, washers, sealing rings and bearing races
• New wire wheel adapters
• Replacement of all rubber parts, bolts and bushes; overhaul of all threads
• Installation of poly bushes in half-shafts
• Installation of new brake discs and brake linings
• Complete overhaul of brake calipers: disassembly, all parts galvanized; piston bearing surface honed; installation of new pistons and cups; new piping, caliper seals; pressure build up test of components to 180 bar
• Overhaul of hand-brake mechanism incl. replacement of release springs
• Installation of new shock absorbers and coil springs
• Overhaul of radius arms incl. new guide pins, bearings, sleeves, washers
• Fine-adjustment