Stage 1

Stage 1 in detail:

• Dip cleaning of differential case and axle housing assembly
• Priming and painting of differential case and axle housing assembly
• Replacement of all bearings, oil seals, bushes and washers on both ends
• Installation of a new differential shaft (planet gears)
• If required: replacement of crown wheel and bevel gear (contact pattern)
• New differential case gasket and breather
• Fine adjustment

Stage 2

Stage 2 in detail:

• Stage 1 plus:
• Replacement of all bearings, oil seals and safety tab washers of half-shafts
• Dip cleaning, priming and painting of anchor plates
• Adjustment of axial clearance
• Overhaul of hand brake reverse mechanism
• Disassembly, cleaning, lubrication and assembly of adjuster (see picture documentation)
• Complete overhaul of brake calipers: disassembly, all parts galvanized; piston bearing surface honed; installation of new pistons and cups; new piping, caliper seals; pressure build up test of components to 180 bar
• Overhaul of hand-brake mechanism incl. replacement of release springs
• Installation of new brake lines and hoses
• New wire wheel adapters